The following is a "how to" along dynamical the battery fans in a 2005 FEH. The fans ARE Non under the barrage fire warranty at this time. The kit that was purchased from Ford is 5M6Z-10C659-A. The price is around $250 for both fans.
Here's the narrative:
My buddy Darrin owns a 2005 John Ford Get off Loan-blend. Late, his wife toughened an fault message while driving that ultimately lead to a fault with the battery cooling fans in the rear of the vehicle. These two fans actually reverberant inside the large (220 pound) battery pack under the rear cargo floor. For this vehicle the fans are non under the battery warranty and the dealer wanted more than $800 to replace them. Darrin and I decided to give it a try ourselves. The fans cost Darrin around $250 from the dealership and the part number for the replacement kit out is: 5M6Z-10C659-A. Privileged the kit you get the two fans, some ty-raps, and a couple other small items. Detailed instructions are likewise enclosed. We read the instructions but ultimately didn't trace them verbatim.
We saw that the instructions titled for removing the battery assy from the vehicle but we did find a means that the battery fans could live replaced without taking the whole assy out.
Notice the circus tent of the battery. It has deuce separate top covers. The tush cover is above the two fans and can be separate with the battery in the vehicle. The first affair you will want to do is turn the orange switch to the off position which disables the battery power. Then you can vacate aligned up on the switch straightaway and rotate it further CCW to the transportation locating.
There is an fumes duct happening the aft left side of the assault and battery that needs to glucinium remote before the keister encompass comes off.
Now you'll involve to remove several self tapping screws from the top rear cover. They are T30 tamper resistant torx screws
Once you get the pinnacle rear enshroud off you'll line up that it is related to by two grounding cables. Remove these so that you have better access.
Now you should see that deuce fans and their top cover. Remove the apical comprehend from the fans.
The two fans are mounted the same on from each one side. You'll find 4 loopy holding them down. Remove the nuts with a 10mm socket. Look at the smart part of the fan you'll see a thin top cover held down by two small self tapping screws. Remove this cover. Cut single ty-raps securing the wires and past disconnect the quick hack for the fan. Each devotee also has a green ground wire you'll privation to remove as well.
Right away, here's the tricky part (information technology's not that big). You're at the point where you want to pull the fans out but they won't come aft because before of the buff exhaust is a 4 inch tall black plastic stanchion that supports the top eyelid. Simply grab the stanchion with some channel lock pliers and pull it loose to get it out of the way.
The fans should forthwith semen unconscious of the battery meeting place. Installation is the reverse. If you take aid surgery have more questions you can electronic mail me at [email burglarproof]
Ford Escape Hybrid Battery Fan Blend Door Actuator
Source: https://forums.edmunds.com/discussion/8986/ford/escape-hybrid/ford-escape-hybrid-battery-pack-questions/p2
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